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Per's Audi S4 Website > Pages > electrical > carpcv1

 CarPC v1 - The beginning

Date installed: 3/10/2004
(taken from old website)

 

I make my living via computers, so it was bound to happen sooner or later.

This project took about 3 months to research, plan, order parts, and install. Since then, there have been continual improvements. It was a team effort and there's no way I could have done any of it without Ansen (a.k.a. Audimods from AW/Audizine, see audimods.com). He knows his stuff around Audi's and electronics and did the heavy lifting in a lot of areas. Mp3car.com is THE best resource for anyone wanting to do this and was my sole source of research once I found it. Lots of smart people there than will point you in the right direction.

Overall, I had two very specific requirements:

  • Retain stock look as much as possible
  • Retain stock head unit so that my wife (it's our only car) can at any time bypass the PC and just use the normal stereo

The second one effectively took out the option to do an integrated monitor where the head unit is, which would have been very cool, but oh well. On with the story...

The making of
There are a couple of options in terms of PC platform: Pentium or mini ITX based. The later uses much less power, is smaller and is therefore a lot more attractive for car use, but I always like to hedge for unreasonable futures ("what if I need to do AutoCAD on it some day?") so I went with the Pentium ;-)

Now, my hope was still to completely hide the PC, and the area I had in mind was the trunk where the CD changer is.

So, I found a small PC (link leads to site, specific model I had doesn't seem to be available anymore) which fit right where the CD changer is above. Everything seemed good to go. But - what about power? (Power is the hardest thing to figure out with one of these...ask anyone). The PC came with a laptop powered brick, and now I needed to find out how to hook it up to the car. Some say inverters, others say you need a DC-DC supply since inverters are notoriously noisy. I thought I'd still try the cheaper/easier inverter option first. But what should happen when I turn of the ignition? Let the PC crash? uh, no. So, off I go looking for the smallest UPS I could find that still offered USB management so I could use Windows XP's built in control panel applet to tell it to hibernate if UPS sensed it lost power. APC made one that fit right where the toolbox is above..all right, so far so good! The world came tumbling down when I realized that the PC power brick would just suck all of the juice out of the UPS even after the PC was shutdown. Seems obvious, as it's like a laptop wanting to 'charge the battery' but it didn't occur to me until I witnessed it :(

So...

Take 2
After more research, I found out the way to go - in terms of power - was to either get a special power supply that would take care of this, or a shutdown controller which would essentially do the same thing. A key requirement for either: an ATX based motherboard which the unit plugs into in order to do its magic. That requirement had a profound effect on the size of the PC I would have in the car, and therefore, if I could have something completely hidden or not. I chose to go with the power supply from Opus Solutions. Expensive, but worth it. It also handles things like keeping the computer safe and running while cranking the engine (which incurs huge drop/spikes in voltage) and givign you options of running for 1, 10, 20 minutes past when the ignition is shut off before hybernating.

Opus made a power supply for the Shuttle PC's, which is what I had now chosen to go with. Specifically, the SB61G2. It's fairly small, has advanced cooling technology (another big worry), and has the right amount of ports for everything (USB, audio, etc.).

What about all of the other hardware? Here's the list.

Component Type Name/Model Notes Installed Picture
PC Shuttle XPC SB61G2 See above. In picture to right, PC is on the left side, tied down with a bungee cord: one end on cargo net hook, the other on a seat 'hook' which is hidden from view.

Incidentally: on the right is a Xantrex Power Pack 400 Plus. It's an inverter, jump starter, and air compressor. It works like a charm (used it twice already to jump a dead battery).

Power Supply 150w Opussolutions See above. Special Shuttle version  
PC OS Windows XP Tablet PC Edition Perfect for touch screen since it incorporates the on screen keyboard.  
Front-end Software Road Runner The best free one out there right now, IMO. Easily lets you switch between audio, video, etc. You can create/customize skins to your hearts content. This skin is the slickest these days incorporating flash, etc. It lets you customize a couple of logos, and I made the S4 ones. Where the engine is, you will see the album art when music is playing (or swap back to your logo).

Monitor Xenarc 700TSV Touch-screen Touch screen was crucial, beyond that, it seemed it was the better of two options available here (Liliput is the other company).

RE: the second picture. I pulled out the custom boost gauge when I first put this in since I thought there is no way I can have and see both. As it turns out, having the monitor as is, which allows for maximum air flow out of the vents, I can see the boost gauge 100% from the drivers seat. So..put it back in a while ago.

Keyboard / Mouse Gyration RF-wireless Needed to be small, wireless, and not too picky about line of sight! This one is perfect. Note, I haven't had the mouse in the car in a really long time; with a touch screen, I just don't need it.  
DVD Player   External USB 2 DVD/CDR player. Genius mounting by Ansen. He relocated the glove box light to fit it in its current spot, and the magic that has been holding it in place, rock steady, for the last year and half all by itself: Shoe Goo :-)

GPS Software ALK CoPilot Live Laptop 8 I tried so many different ones, before spending money on this one. Its combination of on-screen instructions, accuracy, and general usability put it at the top of the list IMO of the offerings out there.  
GPS Hardware USGlobalSat BU-353 USB GPS mouse I used to have a BU-303 and just got this a month or so ago. Wow, it's a world of difference. GPS lock is near instantaneous 99% of the time.